Calibrating Load Cells

</metadesc> In order to convert the output from a load cell into a meaningful number, calibration is required. This can be done quickly and easily using the Phidget Control Panel!

How to Calibrate a Load Cell

Install Your Load Cell

In order to calibrate your load cell, it should be installed in the system you will be using.

To demonstrate, we will use a 5kg Single Point Load Cell installed in a Weighing Scale Kit.

Connect Your Phidget

You can use a PhidgetBridge 4-Input or a Wheatstone Bridge Phidget to interface with your load cell(s).

Open the Phidget Control Panel

Open the Phidget Control Panel application for your Phidget.

Begin Calibration of Your System

Calibration Steps

Calibration is a simple process where two data points are collected:

• Zero load calibration point.
• Non-zero load calibration point.

These will be discussed in more detail below.

Start Calibration

Start by clicking on the Begin Calibration button.

Determine the Zero Load Calibration Point

The first data point will be collected when the system is unloaded. The goal is to determine the offset of the system, and to remove that offset from all future measurements. This will result in the system outputting 0 when unloaded.

The offset of your system is determined by a variety of factors including fixed loads (e.g. the Weighing Scale Kit has a top plate and screws that constantly load the system), temperature impacts, intrinsic characteristics of your load cell(s), and more.

Before moving on, ensure your system is unloaded.

Click Continue when the button is available.

When the measurement has settled to a stable value, the Continue button will be available to click.

Determine the Non-Zero Load Calibration Point

The second data point to collect is the non-zero load calibration point. In this step, you will apply a known weight to your system.

For more accurate results, use a known weight that is close to your system's capacity without overloading your system. For example, if you have a 5kg system, try loading it with a weight that is 4 to 5kg.

You can use a calibrated weight, or, you can measure the weight of an object using a trusted scale.

After loading your system, enter the known weight into the Input Weight text box and press Continue. The units used during this step will determine the output units of the calibration. For example, we used a 4.8kg weight for our 5kg system, so we enter 4.8 into the text box.

When the measurement has settled to a stable value, the Continue button will be available to click.

Review Calibration

You can now view your calibrated value.

You also have access to the calibration parameters Gain and Offset which can be used in your own software. Additionally, you can experiment with the Tare button to recalculate your zero load calibration point (offset).

Tare Your System

Regularly taring your system will increase the accuracy of your measurements. You can experiment with taring your system through the Phidget Control Panel example:

The tare button will update the Offset value. See the example code below for more information about how to do this in your software.

Taring your system (recalculating your system's offset), is normally performed when the system is unloaded, however, this functionality can also be used to remove the weight of an object prior to a measurement. This is often seen in kitchen scales where taring can remove the weight of a container so ingredients can be easily measured.

As mentioned above, regularly taring your system will result in more accurate measurements.

Using Calibration Parameters in Your Software

After calibration, you can apply your calibration parameters (gain and offset) in your custom software to calculate weight:

Definitions

Weight

Weight, as the name indicates, is the weight of an object as measured by your system. Parameters calculated during calibration (gain and offset) are used to convert the raw voltage ratio from a load cell into weight. The units of weight are determined during calibration and are normally grams, pounds, newtons, etc.

Voltage Ratio

This is the raw value from your load cell(s).

Gain

Copy the gain directly into your software.

Gain is calculated during the calibration process. It converts the raw voltage ratio into a weight. This value will not change, so it can be hard coded into your software.

Offset

The offset will change, so we recommend recalculating it in your software.

Offset is calculated during the calibration process. Although you can use the value displayed in the Phidget Control Panel application, we recommended recalculating your offset (taring your system) regularly. This can be done programatically, and is quite easy to do! View the example code below for more information.

Example Code

The code below shows how to apply the calibration parameters Gain and Offset to calculate the weight of an object. The offset parameter is recalculated every time the program runs.

Click on your preferred programming language to view the code example.

from Phidget22.Phidget import *
from Phidget22.Devices.VoltageRatioInput import *
import time

#Insert your gain value from the Phidget Control Panel
gain = 0

#The offset is calculated in tareScale
offset = 0

calibrated = False

def onVoltageRatioChange(self, voltageRatio):
    if(calibrated):
        #Apply the calibration parameters (gain, offset) to the raw voltage ratio
        weight = (voltageRatio - offset) * gain        
        print("Weight: " + str(weight))
    

def tareScale(ch):    
    global offset, calibrated
    num_samples = 16

    for i in range(num_samples):
        offset += ch.getVoltageRatio()
        time.sleep(ch.getDataInterval()/1000.0)
        
    offset /= num_samples
    calibrated = True    
    
def main():
    voltageRatioInput0 = VoltageRatioInput()
    voltageRatioInput0.setOnVoltageRatioChangeHandler(onVoltageRatioChange)
    voltageRatioInput0.openWaitForAttachment(5000)
    
    #Reduce the data interval before taring
    voltageRatioInput0.setDataInterval(voltageRatioInput0.getMinDataInterval())
    
    print("Taring")
    
    tareScale(voltageRatioInput0)
    
    print("Taring Complete")
    
    #Set the data interval for application
    voltageRatioInput0.setDataInterval(250)
    
    try:
        input("Press Enter to Stop\n")
    except (Exception, KeyboardInterrupt):
        pass

    voltageRatioInput0.close()

main()

import com.phidget22.*;
import java.util.Scanner; //Required for Text Input
import java.io.IOException;

public class Java_Example {

    //Insert your gain value from the Phidget Control Panel
    static double gain = 0;

    //The offset is calculated in tareScale
    static double offset = 0;

    static boolean calibrated = false;

    public static void tareScale(VoltageRatioInput ch) throws Exception {
        int numSamples = 16;

        for (int i = 0; i < numSamples; i++) {
            offset += ch.getVoltageRatio();
            Thread.sleep(ch.getDataInterval());
        }

        offset /= numSamples;
        calibrated = true;
    }

    public static void main(String[] args) throws Exception {
        VoltageRatioInput voltageRatioInput0 = new VoltageRatioInput();

        voltageRatioInput0.addVoltageRatioChangeListener(new VoltageRatioInputVoltageRatioChangeListener() {
            public void onVoltageRatioChange(VoltageRatioInputVoltageRatioChangeEvent e) {
                if (calibrated) {
                    //Apply the calibration parameters (gain, offset) to the raw voltage ratio
                    double weight = (e.getVoltageRatio() - offset) * gain;
                    System.out.println("Weight " + weight);
                }
            }
        });

        voltageRatioInput0.open(5000);

        //Reduce the data interval before taring
        voltageRatioInput0.setDataInterval(voltageRatioInput0.getMinDataInterval());

        System.out.println("Taring");

        tareScale(voltageRatioInput0);

        System.out.println("Taring Complete");

        //Set the data interval for your application
        voltageRatioInput0.setDataInterval(250);

        //Wait until Enter has been pressed before exiting
        System.in.read();

        voltageRatioInput0.close();
    }
}

using System;
using Phidget22;

namespace ConsoleApplication
{
	class Program
	{
		//Insert your gain value from the Phidget Control Panel
		static double gain = 0;

		//The offset is calculated in tareScale
		static double offset = 0;

		static bool calibrated = false;

		private static void VoltageRatioInput0_VoltageRatioChange(object sender, Phidget22.Events.VoltageRatioInputVoltageRatioChangeEventArgs e)
		{
			if (calibrated)
			{
				//Apply the calibration parameters (gain, offset) to the raw voltage ratio
				double weight = (e.VoltageRatio - offset) * gain;
				Console.WriteLine("Weight: " + weight);
			}
		}

		private static void tareScale(VoltageRatioInput ch)
		{
			int numSamples = 16;

			for (int i = 0; i < numSamples; i++)
			{
				offset += ch.VoltageRatio;
				System.Threading.Thread.Sleep(ch.DataInterval);
			}

			offset /= numSamples;
			calibrated = true;
		}

		static void Main(string[] args)
		{
			VoltageRatioInput voltageRatioInput0 = new VoltageRatioInput();
			voltageRatioInput0.VoltageRatioChange += VoltageRatioInput0_VoltageRatioChange;
			voltageRatioInput0.Open(5000);

			//Reduce the data interval before taring.
			voltageRatioInput0.DataInterval = voltageRatioInput0.MinDataInterval;

			Console.WriteLine("Taring");

			tareScale(voltageRatioInput0);

			Console.WriteLine("Taring Complete");

			//Set the data interval for your application
			voltageRatioInput0.DataInterval = 250;

			//Wait until Enter has been pressed before exiting
			Console.ReadLine();

			voltageRatioInput0.Close();
		}
	}
}

#include <phidget22.h>
#include <stdio.h>
/* Determine if we are on Windows of Unix */
#ifdef WIN32
#include <windows.h>
#else
#include <unistd.h>
#define Sleep(x) usleep((x) * 1000)
#endif

//Insert your gain value from the Phidget Control Panel
double gain = 0;

//The offset is calculated in tareScale
double offset = 0;

int calibrated = 0;

int minDataInterval;

static void CCONV onVoltageRatioChange(PhidgetVoltageRatioInputHandle ch, void* ctx, double voltageRatio) {
	if (calibrated) {
		////Apply the calibration parameters (gain, offset) to the raw voltage ratio
		double weight = (voltageRatio - offset) * gain;
		printf("Weight: %lf\n", weight);
	}
}

static void CCONV tareScale(PhidgetVoltageRatioInputHandle ch) {
	int numSamples = 16;
	double voltageRatio;

	for (int i = 0; i < numSamples; i++) {
		PhidgetVoltageRatioInput_getVoltageRatio(ch, &voltageRatio);
		offset += voltageRatio;
		Sleep(minDataInterval);
	}

	offset /= numSamples;
	calibrated = 1;
}

int main() {
	PhidgetVoltageRatioInputHandle voltageRatioInput0;
	PhidgetVoltageRatioInput_create(&voltageRatioInput0);
	PhidgetVoltageRatioInput_setOnVoltageRatioChangeHandler(voltageRatioInput0, onVoltageRatioChange, NULL);
	Phidget_openWaitForAttachment((PhidgetHandle)voltageRatioInput0, 5000);

	//Reduce data interval before taring
	PhidgetVoltageRatioInput_getMinDataInterval(voltageRatioInput0, &minDataInterval);
	PhidgetVoltageRatioInput_setDataInterval(voltageRatioInput0, minDataInterval);

	printf("Taring\n");

	tareScale(voltageRatioInput0);

	printf("Taring Complete\n");

	//Set the data interval for application
	PhidgetVoltageRatioInput_setDataInterval(voltageRatioInput0, 250);

	//Wait until Enter has been pressed before exiting
	getchar();

	Phidget_close((PhidgetHandle)voltageRatioInput0);
	PhidgetVoltageRatioInput_delete(&voltageRatioInput0);
}

const phidget22 = require('phidget22');

const keypress = async () => {
	process.stdin.setRawMode(true)
	return new Promise(resolve => process.stdin.once('data', () => {
	  process.stdin.setRawMode(false)
	  resolve()
	}))
}

//Insert your gain value from the Phidget Control Panel
const gain = 0;

//The offset is calculated in tareScale
var offset = 0;

var calibrated = false;

function onVoltageRatioChange(voltageRatio) {
	if(calibrated){
		var weight = (voltageRatio - offset) * gain;
		//Apply the calibration parameters to the raw voltage ratio
		console.log('Weight: ' + weight.toString());
	}
}

function tareScale(ch) {
	var num_samples = 16;

	for (let i = 0; i < num_samples; i++) {
		setTimeout(async () => {
			offset += ch.voltageRatio;	
		},ch.dataInterval*i);
	}
	setTimeout(async () => {
		offset /= num_samples;
		calibrated = true;
		console.log('Taring Complete');
		//Set the data interval for application
		ch.dataInterval = 250;
		console.log('Press Enter to Stop');
	},ch.dataInterval*num_samples+1);
}

async function runExample() {
	const conn = new phidget22.NetworkConnection(5661, 'localhost');
	await conn.connect();

	const voltageRatioInput0 = new phidget22.VoltageRatioInput();
	voltageRatioInput0.onVoltageRatioChange = onVoltageRatioChange;
	await voltageRatioInput0.open(5000);

	//Reduce the data interval before taring
	voltageRatioInput0.dataInterval = voltageRatioInput0.minDataInterval;
	console.log('Press Enter to start Tare');
	await keypress();
	console.log('Taring');

	tareScale(voltageRatioInput0);

	await keypress();
	voltageRatioInput0.close();
	conn.close();
	conn.delete();
}

runExample();

Example Code - Explanation

There are three functions in the code above, we will describe them here.

main

In the this function, we do the following:

• Create and open our VoltageRatioInput object. This allows us to communicate with the PhidgetBridge 4-Input or a Wheatstone Bridge Phidget.
• Increase the data rate before taring to reduce the amount of time taring takes.
• Tare our system.
• Wait for user input before exiting the program.

tareScale

In the this function, we do the following:

• Define the number of samples to take. We recommend a minimum of 16 samples.
• Collect samples, ensuring we wait for the data interval to elapse before attempting to collect another sample.
• Average the collected data and set the offset variable.

Voltage Ratio Change

In the this function, we do the following:

• Wait until the calibration parameters are ready.
• Apply the calibration parameters to the raw voltage ratio using the formula shown previously.
• Output the weight value.

Load Cells - Related Topics

• Load Cell Primer